Reactor 2 Elite geïntegreerd doseersysteem

Transcriptie

1 Reparatie-Onderdelen Reactor 2 Elite geïntegreerd doseersysteem C NL Elektrisch, verwarmd, geïntegreerd meercomponentendoseersysteem met geïntegreerde generator. Voor het spuiten van polyurethaanschuim en polyureacoatings. Alleen voor professioneel gebruik. Niet goedgekeurd voor gebruik in ruimtes met ontploffingsgevaar of op gevaarlijke locaties. Belangrijke veiligheidsinstructies. Read all warnings and instructions in this manual. Save these instructions. PROVEN QUALITY. LEADING TECHNOLOGY.

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74 Reparatie Elektromotor repareren Verwijderen KENNISGEVING Ga voorzichtig te werk; beschadig de motor niet en laat hem niet vallen. De motor is zwaar en er zijn mogelijk twee personen nodig om deze op te tillen. 1. Verwijder het aandrijfhuis en de pompconstructies. Zie Aandrijfhuis repareren, page Koppel de stroomkabel van de elektrische motor (301) los van poort #15 op de MCM. 3. Verwijder de schroeven (294) en de motorafscherming (293). Leg de motorbeschermkapconstructie achter de motor zonder aan de stroomkabel van de ventilator te trekken. Installatie 1. Plaats de motor op de eenheid. Leg de motorkabels in de kabelgoot op dezelfde wijze als daarvoor. Zie Elektrische schema's, page Zet de motor (301) vast met schroeven (268) tot de schroeven volledig in de montageconsole zijn gedraaid. Draai de schroeven niet vast totdat het aandrijfhuis en de pompen op de motor zijn aangesloten. Note Koppel de oververhittingskabel los van poort nr. 2 op de MCM. Snijd de sluitstrips rondom de kabelboom af om de kabel de verwijderen. 5. Verwijder de vier schroeven (268) waarmee de motor (301) is bevestigd aan de console. Til de motor van het systeem af Draai indien nodig de schroeven (268) los om de motor (301) op één lijn te brengen met de zijconsoles. Installeer de aandrijfhuis- en pompconstructies, zie Installatie, page 72. Leid de voedingskabel van de motor (101) door de bovenste poort in de Reactorwagen, door de achterpoort uit de Reactor, door de snoerklem (518) en in de elektrische behuizing. Sluit de kabel aan op poort #15 op de MCM. Gebruik kabelbinders om de voedingskabel te bevestigen aan de andere kabels op de pallet. Installeer de kappen van het aandrijfhuis en de motorkap. U kunt het systeem weer gebruiken C

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91 Reparatie 57' YDQ ZDUPWHZLVVHODDUV YHUYDQJHQ 9RHU GH 8LWVFKDNHOHQ SDJH XLW 9HUZLMGHU KHW GHNVHO YDQ GH 5HDFWRUNDVW 2QWNRSSHO GH 57' YDQ GH $1NDEHO KENNISGEVING $OV ««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94 Reparatie Filter in filterhuis vervangen Brandstoftank verwijderen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96 Reparatie Kabelboom met smeltveiligheid vervangen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±WHLW YLD GH ULQJNOHPPHQ YDQ GH NDEHOERRP PHW EHKXOS YDQ HHQ PXOWLPHWHU =LH 7DEHO $OV ««Q YDQ GH WZHH GUDDGEDQHQ GH PHWLQJ RSHQ JHHIW GDQ LV GH ]HNHULQJ ) ) LQ GH EHWUHIIHQGH EDDQ JHVSURQJHQ HQ PRHW GH]H ZRUGHQ YHUYDQJHQ 9HUZLMGHU GH WZHH 0PRHUHQ YDQ GH VWHXQ YDQ GH ]HNHULQJKRXGHU 9HUYDQJ GH JHVSURQJHQ DPSªUH]HNHULQJ LQ GH ]HNHULQJKRXGHUVWHXQ GRRU HHQ QLHXZH ]HNHULQJ 'H QLHXZH ]HNHULQJ ZRUGW ORV ELM KHW V\VWHHP JHOHYHUG 9HUZLMGHU GH NDEHOERRP PHW VPHOWYHLOLJKHLG YDQ GH PRWRU 7DEOH $DQVOXLWLQJHQ NDEHOERRP PHW VPHOWYHLOLJKHLG =HNHULQJ 'UDDG QU /RFDWLH ULQJNOHP 'UDDG QU /RFDWLH ULQJNOHP ) HQ 3RVLWLHYH YHUELQGLQJVOLS YDQ GH PRWRUVWDUWHU % NOHP YROWG\QDPR ) HQ 3RVLWLHYH YHUELQGLQJVOLS YDQ GH PRWRUVWDUWHU 6SRHOUHODLV VWDUWHU 5 6SRHOUHODLV YDQ JORHLERXJLHV 5

97 Reparatie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

98 Reparatie Radiator verwijderen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eavanceerde displaymodule (ADM) vervangen 'UDDL GH VFKURHI LQ GH EHXJHO ORV 7LO GH EHXJHO RS HQ YHUZLMGHU GH $'0.RSSHO GH $1NDEHO ORV,QVSHFWHHU GH $'0 RS EHVFKDGLJLQJ,QGLHQ QRGLJ YHUYDQJHQ )LJXUH 9HUZLMGHU DFKW VFKURHYHQ GH ERYHQVWH EHXJHO HQ GH RQGHUVWH EHXJHO.RSSHO GH VODQJNOHPPHQ HQ GH NRHOPLGGHOVODQJ ORV YDQ GH LQODDW HQ XLWODDW YDQ GH UDGLDWRU =ZHQN GH RQGHUNDQW YDQ GH UDGLDWRU YRRU]LFKWLJ ZHJ YDQ GH PRWRU HQ WLO XLW KHW RPKXOVHO )LJXUH

99 Motorbesturingsmodule (ECM) vervangen Reparatie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e temperatuurregelmodule (TCM) vervangen 9RHU GH 8LWVFKDNHOHQ SDJH XLW 2SHQ GH GHXU YDQ GH HOHNWULVFKH EHKXL]LQJ.RSSHO DOOH FRQQHFWRUHQ ORV YDQ GH 70 9HUZLMGHU GH YLHU PRHUHQ HQ GH 70,QVWDOOHHU HHQ QLHXZH 70PRGXOH =HW GH RQGHUGHOHQ LQ RPJHNHHUGH YROJRUGH ZHHU LQ HONDDU )LJXUH Motorbesturingsmodule (MCM) vervangen 9RHU GH 8LWVFKDNHOHQ SDJH XLW.RSSHO GH FRQQHFWRUHQ ORV YDQ GH 00.RSSHO GH WZHH VWURRPNDEHOV ORV =LH (OHNWULVFKH VFKHPDV SDJH 9HUZLMGHU GH PRHUHQ HQ 00 6WHO GH GUDDLVFKDNHODDU LQ ( L HQ (;3L

100 Reparatie Doseerapparaat verwijderen Haal het doseerapparaat alleen van de pallet om de warmtewisselaars of de koelmiddelventielen tussen het doseerapparaat en de generator te repareren. De achterkant van het doseerapparaat kan van de pallet schuiven en tijdens de verwijdering en installatie tegen de beugels rusten. Verwijder het doseerapparaat nooit alleen van de systeempallet. Gebruik altijd twee of meer personen en steunen. 1. Voer de Uitschakelen, page 60 uit. 2. Laat het koelmiddelcircuit van het doseerapparaat leeglopen. Zie Koelmiddel aftappen, page Plaats een lege pallet vóór het doseerapparaat (23) en plaats de dwarsbalk van de pallet voor het midden van het doseerapparaat. Figure Snijd de kabelbinder door waarmee de kabelbomen achter de A-zijde van het doseerapparaat (23) aan de pallet (1) zijn bevestigd. 6. Koppel de connectoren van kabelboom E van de motor (49) los van J1 en J2 van het laadcentrum (242). Zie Bedradingsschema laadcentrum, page 161. Snijd de kabelbinders van de kabelboom aan de binnenkant van de kast van het doseerapparaat door en trek deze via de achterkant van de kast naar buiten. 7. Koppel de koelmiddeltemperatuurkabel van de motor (59) los. Note Figure Maak de koelmiddelklemmen (37) los en koppel de leidingen van de koelmiddeluitlaat en -inlaat van het doseerapparaat (36) los. 100 De kabelaansluitingen bevinden zich vlakbij de montageplaats van de brandstoftank. Verwijder indien nodig de brandstoftank of zorg dat u via de andere kant van de wand toegang tot de connector krijgt. 8. Als er een wand is geïnstalleerd tussen het doseerapparaat (23) en de generator: ga door naar stap 9. Zie Brandstoftank verwijderen, page 94 als de brandstoftank (29) op de pallet (1) is gemonteerd C

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