Van theorie naar de praktijk: 5 stappen naar RoHS certificatie

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1 Van theorie naar de praktijk: 5 stappen naar RoHS certificatie Drs. Ing. Gordon Biezeveld Compliance manager Centraal Europa UL International (Netherlands) b.v.

2 De Theorie: Wanneer Certificatie? De kosten gaan voor de baten uit en moeten in de tijd weer terugverdiend worden

3 Heeft u Certificatie nodig? Is afhankelijk van uw doelstelling en: De kosten: De transparantie van de Fundamentele Eisen Product gebonden Proces gebonden De baten: Traceerbaarheid & Authenticiteit (van het keurmerk) Tijdsgebonden Return On Investment

4 Fundamentele Eisen afspreken op 4 niveau s Bedrijfs niveau Nationaal niveau (bijv. NEN,DIN-norm) Regionaal niveau (Europese Norm EN of IECnorm) Mondiaal niveau (ISO-norm) Fundamentele eisen worden opgesteld op basis van Consensus net zo lang praten totdat je het met elkaar eens bent -

NEN,DIN-norm) Regionaal niveau (Europese Norm EN of IECnorm) Mondiaal

6 Kiss-Principe: Keep It Simple Stupid Hoe groter de consensus groep, hoe beter. Is transparantie gegarandeerd? Kosten efficient, integratie van diensten? Authenticiteit en traceerbaarheid van het kwaliteitskenmerk?

7 Certificatie doel bij RoHS 1. U voldoet aan wettelijk minimum (RoHS) 2. U voert transparant beleid (dossiervorming, communicatie) 3. De genomen maatregelen zijn traceerbaar (producten, processen). 4. Vereenvoudig communicatie

8 RoHS Certificatie in de Praktijk

9 In 5 Stappen naar een acceptabel risico Acceptable Risk Level 0% % Define product and markets Bepaal de afzetmarkt per product Bepaal zowel de wettelijke minimum eisen alsook de markt specifieke eisen Awareness Risk Assessment Planning Implementation Niveau van inspanning Ontwikkel conformity assessment Strategie Implementatie plan Managen van prestatie eisen in de tijd 1. Establish compliance timeline 2. Verify conformity with specs 3. Ensure appropriate production controls 4. Compile necessary documentation 5. Complete compliance verification Continuing Compliance

conformity assessment Strategie Implementatie plan Managen van prestatie eisen in de tijd 1. Establish compliance timeline 2.

10 1: Uw kompas instellen: Risico reductie is de horizon Opstellen van een ontwerpdocument in de Ontwerpfase Definieer het product en de afzetmarkt Definieer de gebruikers & werkomgeving Voorspel de life cycle van het product Waar en hoe het product wordt geïnstalleerd Definieer eisen toeleveranciers voor het te ontwerpen product.

de gebruikers & werkomgeving Voorspel de life cycle van het product Waar en hoe

11 Er zijn twee soorten risico s Intern: Produkt & materiaal risiko: Tijdens selectie van het materiaal en componenten tijdens fabricage proces Extern: Supplier risk: Via product variatie, alsook via engineering of manufacturing changes, multiple suppliers en contaminatie tijdens de supply chain.

Extern: Supplier risk: Via product variatie, alsook via engineering of

12 2a Verzamel de marktspecifieke functionele- & prestatie-eisen Produktveiligheids eisen uit relevante normen: (e.g. IEC, UL 796, IPC) Material Flammability Testing, (e.g. UL 94 V0) Thermal Stability Index Elektrische materiaal eigenschappen Maximum Area Diameter delamination & blistering test Tape adhesion & Bond strength (10 dagen, 56 dagen) Serie nummer + Certificatie instelling + materiaal eigenschappen

IEC, UL 796, IPC) Material Flammability Testing,

13 2b: Interpretatie van aanvullende / (minimum) eisen GROENE wetgeving Permit to Work Wetgeving EU RoHS China Article 11 License to operate California SB 20 Japan JGPSSI Chemicaliën Scope heavy metals 29 Categorie Scope 8 categories 10 categories 6 categories N/A Implementatie Datum July 1, 2006 March 2007 WEEE/ RoHS January 1, 2007 May 5, 2005 (publication) Handhavers Methode At Member-state level State Laws Self Declaration National agencies Certification with marking, labeling DTSC Article 11 Queue from EU JGPSSI Industry Self Declaration Toekomstige Trends Periodic review of product scope (every 4 years) Annual review Other states actively examining EHS legislation TBD

May 5, 2005 (publication) Handhavers Methode At Member-state level State Laws Self Declaration National agencies Certification with marking, labeling DTSC Article 11 Queue

14 Wijzigen keuze surface finish 1. Immersion Finishes (Gold, Silver, or Tin) 2. Electroless Nickel-Immersion Gold (ENIG) 3. Organic Solderability Protectants (OSP - Benzimidazoles) 4. Tin-Silver-Copper (SAC) alloy pastes, and 5. Hot Air Solder Leveling (HASL Non-Lead containing Tin-Copper and Tin-Silver) and/or SnCuNi in HASL and wave soldering ENIG: Long shelf life (up to 4 years); continued reliability concerns with BGA components ImSn: Limited shelf life (6 months); thickness is a critical to quality parameter (CTQ) ImAg: Sensitive to tarnishing; reliability issues in more severe field environments OSP: Limited shelf life (6 months); complaints about hole fill during wave soldering Pb-free HASL: Moderate shelf life (1-3 years); superior solderability

Hot Air Solder Leveling (HASL Non-Lead containing Tin-Copper and Tin-Silver) and/or SnCuNi in HASL and wave soldering ENIG: Long shelf life (up to 4 years); continued reliability concerns

15 Hogere lood-vrij temperatuur en conductor bonding eigenschappen

16 Lood-vrij FR-4 Laminaat eigenschappen Table 2: Lead-Free FR-4 Laminate Requirements Laminate Requirement Glass Transition Temperature (Tg) Decomposition Temperature (Td) Z-Axis CTE a. Alpha 1 b. Alpha 2 c. 50 o C to 260 o C Thermance Resistance a. T260 b. T288 Flammability Specification 155 o C minimum 330 o C minimum a. 60 ppm/ o C maximum b. 300 ppm/ o C maximum c. 3.5% a. 30 minutes minimum b. 10 minutes minimum V-0 minimum

50 o C to 260 o C Thermance Resistance a. T260 b.

17 3: Conformity assessment strategie Market Practice UL Approach OEM OEM S1 S2 S3 S4 S1 S2 S3 S4 SS1 SS2 SS3 SS4 SS1 SS2 SS3 SS4 SSS1 SSS2 SSS3 SSS4 SSS5 SSS1 SSS2 SSS3 SSS4 SSS5 Totally Totally Rely Rely on on 1st 1st Tier Tier Supplier Supplier Bottom-up Bottom-up & Clear Clear Responsibility Responsibility on on Each Each Level Level

SSS4 SSS5 Totally Totally Rely Rely on on 1st 1st Tier Tier Supplier Supplier

18 Product of Systeem Cert. Product Eenvoudig product Weinig complexiteit Lange Product Life Cycle (PLC) Systeem Hogere complexiteit Inclusief Procedures Veelvoud van producten

19 IEC QC HSPM Als Top Down aanvulling op ISO 9001 Standaard referentiekader, leidt tot zelfde soorten vragen Standaardisatie, minimum inspanning Naast wetgeving, praktische aanvulling voor de praktijk.

soorten vragen Standaardisatie, minimum inspanning

20 4: Implementatie van het plan Preliminary Investigation Product Reviews Product deconstruction to homogenous level Testing Amount of substances present XRF Screening and / or Analytical Tests Management systems evaluation Full system review QC Establish compliance timeline Verify conformity with technical specifications Ensure appropriate production controls Compile necessary documentation Complete compliance verification Product Certification Product deconstruction and testing to the homogeneous level

Establish compliance timeline Verify conformity with technical specifications Ensure appropriate production controls Compile

21 Tijdlijn voor certificatie The time required to update the PWB certification for lead-free materials and processing can be minimized when manufacturers take the following actions: 1. Submit requests to UL to modify the PWB certification as early as possible based on the required testing conditioning time. 2. Use the current FUS Procedure Description pages (Table 1 and 2, Solder Resist table, and Process description) as a template to describe the proposed modifications being made. 3. Request process temperature and times reflecting the maximum possible exposure so the updated process description will allow for tolerance ranges and/or multiple reflow steps. 4. Request multiple solder limits reflect the assembly reflow process if applicable. 5. Sample preparation should be verified with UL staff such that appropriate samples are submitted for testing. 6. Notify the UL project handler of the manufacturer's expected shipping date by considering the required testing conditioning time.

22 5: Continued Compliance Product Surveillance Onderzoek Bill of Materials Onderzoek produkten door testen Process Control logisitiek Product and / or Management system

23 We geven een helpende hand Member of US Technical Advisory Group ("TAG") for the IEC s TC 111 (Environmental Standardization This is where Underwriters Laboratories for Electrical (UL), and Electronic Products LTK International sees UL s RSCS program as having with its 110 years of knowledge and expertise in and significance Systems) beyond EU safety and testing, offers its valuable support to Compliance manufacturers with its restricted substances US National Committee compliance delegate solutions (RSCS) program member of IEC TC111 WG (Working Group) 3 on Test Methods for the Determination of Regulated Substances in Electrical 日 and 経エElectronic レクト 2004 ロ年ニ 11 クEquipment 月 8 ス日 Nikkei Electronics News-Underwriters US National Committee Laboratories delegate Inc. (hereinafter member referred of IEC TC111 WG (Working to as UL), a US NPO assesses safety Group) 3 Task Force for Development of the Test Methodology for checking of household appliances and Approach is one that more vendors PBB & PBDE by GC-MS should follow, because it includes an industrial equipment and certifies independent (and, in this case, trusted) standard requirements, started RSCS Member party to verify results. of ASTM International's (Restricted Substances technical Compliance committee -F40 Solutions) program responding RoHS (Declarable Substances Directive in Materials) Co-Chair of the ASTM International's F40 (Declarable Substances in Materials)Test Method Subcommittee Member of China ROHS Work Committee The Restricted Substances A great deal of material is Compliance Solutions (RSCS) available on the RoHS and Member of UK Trade Body Intellect, which is working program of Underwriters related on requirements. RoHS One issues Laboratories Inc. (UL), Northbrook, place to start looking is at IL, USA, can help wire and cable UL s web site UL has participated in RoHS the BAM Wetgeving (Germany) manufacturing companies & praktijk Interlaboratory Study on PBBs and PBDEs testing Everybody is following Europe's lead on this," says Greg Monty, the director of corporate research and development for Northbrook (Ill.)-based Underwriters Laboratories, which has established a program to help clients test their products for compliance with Europe's laws.

24 UL tests & certificatie is niet alleen t.b.v. Product Compliance maar helpt u tevens compliance In uw bedrijfsvoering in te bouwen t.b.v. de gehele supply chain

25 Bij vragen of bel Northern Europe: Alex Fernando Mobile:+44 - (0) Tel: (0) Alex.Fernando@uk.ul.com Terenzio Facchinetti Tel: (0) Mobile: (0) Terenzio.Facchinetti@de.ul.com Central Europe: Gordon Biezeveld Tel: +31 (0) Mobile: +31 (0) Gordon.Biezeveld@nl.ul.com Mediterranean: Fabio Bartocci Tel: Fax: Fabio.Bartocci@it.ul.com

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