IO-Link siemens.com/io-link

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1 IO-Link 2015 siemens.com/io-link

2 IO-Link Workhop 2015 Introductie Referentiefilm Tolsma IO-Link app Presentatie componenten Oefeningen Diagnose Page 2

3 IO-Link deelnemers Meer dan 70 bedrijven in Industriele Automatisering IO-Link is een norm (IEC ) Page 3

4 Naadloze communicatie tot op de laatste meter Data Status Diagnose Besturing IO-Link is een open, gestandaardiseerd en prijsgunstig systeem voor aansturen en configureren van startergroepen en sensoren in een industriële omgeving. Page 4

5 Eenvoudige communicatie tot op veldniveau Engineering Besturing SIMATIC S Veld ET 200SP... sensoren en actuatoren zijn toegankelijk voor communicatie... bi-directioneel versturen van cyclische en acyclische data Page 5

6 IO-Link Systeemcomponenten IO-Link Master... de gateway tussen IO-Link device en bovenliggend communicatiesysteem zoals b.v. Profinet, Ethernet/IP etc. IO-Link Device... het voor IO-Link communicatie geschikte veldcomponent zoals RFID sensoren, contactoren, meetrelais etc. 3- draads onafgeschermde stuurstroomkabel... de standaard verbinding tussen IO-Link master en device. IODD ( IO Device Description )... t.b.v. configureren en parametreren van het IO-Link systeem en de devices. Page 6

7 IO-Link Interface t.b.v. intelligente sensoren en actuatoren Interface Seriële en bi-directionele 24V point-to-point verbinding voor signaal en voeding Page 7

8 IO-Link vs SIO De volgende besturingsmodus zijn vastgelegd voor IO-Link master en device: IO-Link Mode In IO-Link mode wordt de masterpoort gebruikt voor IO-Link communicatie. SIO Mode In SIO mode wordt de masterpoort gebruikt voor standaard IO besturing. DI: - De masterpoort is een digitale ingang - Het device gedraagt zich als binaire sensor (aan/uit) DQ: - De masterpoort is een digitale uitgang - Het device gedraagt zich als binaire actuator Page 8

9 Cyclische en acyclische IO-Link communicatie 4 beschikbare data types 48 Procesdata... cyclisch verzonden in een datatelegram, waarbij het formaat wordt bepaald door het device. Per device, procesdata van 0 tot 32 bytes is mogelijk (input en output). Statusinformatie... geeft aan of een proceswaarde geldig of niet geldig is. De status wordt cyclisch meegestuurd met de procesdata. Device data... parameters, identificatiedata en diagnose-informatie. De data wordt acyclisch verstuurd wanneer gevraagd door de IO-Link master (read, write). Events... Foutmeldingen, b.v. kortsluiting en signaleringen g zoals b.v. overbelasting of einde levensduur. Page 9

10 IO-Link masters van Siemens IO-Link Master verbinding naar PROFIBUS en PROFINET S ET 200SP ET 200S ET 200AL ET 200eco PN 4 IO-Link poorten 4 IO-Link poorten 4 IO-Link poorten 4 IO-Link poorten 4 IO-Link poorten IO-Link V1.1 1 and dv10 V1.0 IO-Link V1.1 1 and dv10 V1.0 IO-Link specification V1.0 IO-Link V1.1 1 and dv10 V1.0 IO-Link V1.0 IP20 IP20 IP20 IP 65/67 IP 65/67 PROFIBUS PROFINET Page 10

11 IO-Link devices Page 11

12 Bewakingsrelais op IO-Link 3 fase bewakingsrelais 3RR24 Direct te koppelen aan startergroep, controleert stroom, cos phi, bedrijfsuren, schakelingen Temperatuurbewakingsrelais 3RS14 / 3RS15 1 of 3 temperatuursensoren, PT100, PT1000, KTY, NTC, Thermokoppel Meetrelais Fase aanwezigheid, asymetrie, volgorde, spanning, stroom, cos phi Page 12

13 Motorstarter op IO-Link 13

14 Motorgroepen koppelen aan de besturing Drie oplossingen : PROFIBUS / PROFINET PLC S / S IE/AS-i AS-i ET200SP met ET200SP Link PN/IO Voeding IO-Link master SIRIUS 3RA n Sensor Actuator Actuators sensors Actuators Sensor Actuators Sensors Aansluiting via AS-I veldbus Point-to-point verbinding via IO-Link Klasieke bedrading via digitale I/Os 4 aders per motorstarter 3 aders per 4 motoratarters 24 aders per 4 motorstarters Page 14

15 Compact starter parallel bedraad Bedradingvoorbeeld voor 4 motorgroepen 32 aansluitingen in het stuurcircuit! = 24 V DC Page 15

16 Compact starter met IO-Link Bedradingsvoorbeeld g voor 4 motorgroepen g p L+ CQ L- = 24 V DC A2- A1+/Y1 Y2 L+ CQ L- A2- A1+/Y1 Y2 L+ CQ L- A2- A1+/Y1 Y2 L+ CQ L- A2- A1+/Y1 Y2 = 3 IO-Link draden 16

17 Sirius motorgroep met IO-Link functiemodule Voorbeeld 4 starters 5,5kW IO-Link : 1 x voedingsplaat aansl. links 3RV2917-1A 1 x uitbreiding 2 posities 3RV2917-4A 4 x contactorvoet 3RV2917-7AA00 3RV2917 7AA00 4 x motorgroep 3RV2021-1KA20 3RT2017-1BB41-0CC0 3RA2911-2A 4 x verbindingsstekker voeding 3RV2917-5AA00 4 x IO-Link module 3RA2711 2AA00 3RA2711-2AA00 17

18 Diagnose motorstarters 18

19 PCT Tool Configuratie tool geïntegreerd in TIA Portal Page 19

20 Active current monitoring with the SIRIUS 3RR24 Application monitoring, maintenance and energy management Energy management 15 SIMATIC ET 200S with IO-Link Master Adding The of the liquid thinner increases reduces and the liquid s the motor viscosity. current increases The motor current falls back to a value within the warning and The cutoff motor limits current of the agitator exceeds the set Agitator warning is threshold started of the current monitoring relay No more thinner is added The All relevant settable warnings monitoring and delay measured time allows values the (active application current) are to transferred start up normally. via IO-Link The A thinner motor is current addedof the agitator is within the set warning and cutoff limits. 3RR24 current monitoring relay Page 23

21 Monitoring the active current Application monitoring, active current monitoring SIMATIC ET 200S with IO-Link Master Pumps is running and pumping out the water The application is protected before the machine can be damaged. After a number of pumping cycles, the filter slowly clogs As the motor current changes (pump performance changes up because the filter is clogged up), maintenance can be arranged early. The current increases (flow control) The current reaches the parameterized group warning prewarning active threshold current can as a be checkback continually signal transferred via IO-Link to the controller The and monitored The active current value is transferred to the controller As wiring via is IO-Link minimal and and can the be error monitored information is detailed, continually maintenance effort is kept to a minimum. The power and diagnostics data is managed centrally. Page 24 SIRIUS 3UG4841

22 Use case: Monitoring phase asymmetry with the line monitoring relay SIRIUS 3UG4815/16 Energy management! Asymmetric load on the generator creates an asymmetric feed voltage in the motor. SIMATIC ET 200S with IO-Link Master The motor hearts up and heat loss increases. Asymmetric load is detected The Heat phase loss and asymmetry overheating exceeds can the be avoided set warning threshold (in %) and the 3UG481 issues a Measured values are transferred to the higher-level control via warning. Asymmetry is monitored continually via IO-Link and can be integrated into the application s energy IO-Link. management. The application is protected before the machine can be damaged. The shutdown limit is exceeded and the motor is As wiring is minimal and the error information is detailed, disconnected from the power supply by the 3UG481. maintenance effort is kept to a minimum. The power and diagnostics data is managed centrally. Page 25 SIRIUS 3UG4815/16

23 Current Metering and Monitoring Energy management SIMATIC ET 200S with IO-Link Master The application is protected before damage can occur. Service can The be initiated motor current early on rises the above basis of the the set change cutoff in Saw is idling and the nominal current is the motor current More limits (caused continually force when has the by monitored saw wear be blade applied on the worn saw and transferred as away the blade). saw to blade the wear significantly controller. out, so and the motor the drive current is switched increases off The current value can be continually transferred to the controller and Blocks monitored of marble are cut and the saw blade gradually wears down The energy data is managed centrally and can be integrated into the application s energy management. SIRIUS 3UG4822 Page 26

24 System protection against excessive current caused by undervoltage Energy management SIMATIC ET 200S with IO-Link Master U System protection against excessive current caused by undervoltage or damage to the battery from deep discharge The voltage continues is falls continually and the to fall threshold measures and the warning cutoff and the limit measured is for It is possible exceeded undervoltage to values react >> Group is to are violated the transferred error problem >> is A issued group early to the and on warning controller the 3UG4832 basis via issued of IO- the change in current (e.g. battery discharging) switches Link. The voltage value can be continually transferred to the controller and monitored The energy data is managed centrally and can be integrated into the application s energy Page management. 27 SIRIUS 3UG4832

25 System protection against mechanical damage caused by excessive speeds SIMATIC ET 200S with IO-Link Master The System speed settable protection increases monitoring ti against and delay exceeds damage time the allows caused db the by The application excessive parameterized speed speed to increases start cutoff up limit. normally. and exceeds the parameterized speed is warning continually limit. The It is Cutoff possible limit to react exceeded to the monitored. diagnosis excessive is speed The The transferred early Warning speed using the to is the within limit warning controller exceeded the and set cutoff warning diagnosis limits. and is limit transferred values. to the controller The speed monitoring value relay can be disconnects continually locally transferred to the controller and monitored Data such as speed, diagnosis and parameters is managed centrally in the controller. SIRIUS 3UG4851 Page 28

26 Temperature monitoring of a motor C SIMATIC ET 200S with IO-Link Master Page 29 Thanks to the checkback signals from the monitoring relay, it is possible to intervene in the process actively via the PLC The The temperature temperature continues in the to motor rise increases and exceed when the set there cutoff is a limit. Additional system protection by shutting down the drive locally fault via between automatic windings monitoring caused by defective winding Local insulation. The disconnection temperature of is the constantly motor monitored by the Temperature monitoring module. values can be continually transferred to The the The controller message temperature Limit exceeds value for the temperature set warning sensor limit. exceeded The temperature values are transferred to the controller The The temperature message is issued Warning via IO-Link and diagnostics limit for data temperature are managed sensor centrally exceeded in the controller. SIRIUS 3RS14

27 Use Case: Switch control using RFID RF260R IO-Link with transponder MDS D124 The information on the transponders determines the further processing sequence of the product The RFID Reader RF260R IO-Link reads this information and passes it to the controller The application controls the switch position depending on the RFID data so that the product is directed to the intended conveyor (1-3) for further processing. Page 30

28 IO-Link workshop opstelling Voeding PM1207 CPU 1212C IO-Link master SM1278 Stroommeetrelais 3UG4822 Motorstarters 3RA64 RFID sensor 6GT2821 Page 31 IO-Link keuzeschakelaar 3SU1400