2000 Volkswagen Passat GLS

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1 REAR DOOR WINDOW Rear door window, assembly overview Fig. 304: Exploded View Of Rear Door Window 1 - Door Removing and installing: --> Rear door, removing and installing 2 - Spring nut Qty Screw Monday, October 06, :10:00 7:10:05 PM Page Mitchell Repair Information Company, LLC.

2 Qty 2 2 Nm 4 - Window recess seal Inserted on flange. 5 - Face plate 6 - Outer window channel Inserted on flange. 7 - Trim 8 - Bolt Qty 2 20 Nm 9 - Seal 10 - Clip 11 - Assembly carrier Removing and installing: --> Assembly carrier, removing and installing Window regulator is a component of assembly carrier Bolt Qty. 3 8 Nm 13 - Motor for window regulator Bolted to assembly carrier from rear with bolt Removing and installing: --> Window regulator motor or assembly carrier with window regulator, removing and installing 14 - Bolt Qty. 7 8 Nm Monday, October 06, :10:00 PM Page Mitchell Repair Information Company, LLC.

3 15 - Window recess seal Inserted on flange Inner window channel Inserted on flange Door window Removing: --> Rear door window, removing Rear door window, removing Remove rear door trim: --> 70 - INTERIOR TRIM Remove outer window recess seal from door flange. Remove window channel from panel Fig. 305: Identifying Panel -1-, Bolts -2-, Window Recess Seal - - And Window Channel -4- Remove bolts and remove trim from door frame. Remove outer window recess seal from door flange. Remove window channel from panel Remove bolts and remove trim from door frame. Monday, October 06, :10:00 PM Page Mitchell Repair Information Company, LLC.

4 Fig. 306: Identifying Window Channel -1-, Outer Window Recess Seal - -, Bolts -3- And Trim -4- Remove housing from door handle, see removing lock cylinder housing: --> Lock cylinder housing, removing and installing Remove cap If door window cannot be lowered using electric window regulator, proceed according to description:. Lower door window until spreader pin and spreader plug are accessible in window cut-out. NOTE: When pressing out spreader pin and spreader plug, make sure that outer door plate does not bow. Pressed out spreader pins must be removed from door. Press out spreader pin from spreader plug using a drift - 3 mm. Press out spreader plug from door window using a drift - 3 mm. Monday, October 06, :10:00 PM Page Mitchell Repair Information Company, LLC.

5 Fig. 307: Identifying Cap -1-, Spreader Pin -2-, Spreader Plug -3- And Cable Remove door window upward from door. Door window to window regulator, installing Insert spreader plug and spreader pin into window. Place projecting end of spreader plug on both sides of window. Guide door window into door. Using light impact from above, lock window into window regulator - arrow -. Monday, October 06, :10:00 PM Page Mitchell Repair Information Company, LLC.

6 Fig. 308: Identifying Spreader Plug, Spreader Pin, Door Window & Window Regulator Guide Rest of Installation is reverse of removal. Assembly carrier, removing and installing Window regulator, door lock and loudspeaker are secured to assembly carrier. Window regulator is part of assembly carrier delivery casing. Assembly carrier can only be removed when door window is removed from window regulator. For this purpose, door window must be lowered to height of installation hole in assembly carrier and spreader pins must be removed. If it is not possible to lower door window by electrical window regulator, first exact cause of malfunction must be determined. To do so, using Scan Tool (ST) V.A.G 1551, check DTC Memory of comfort system (address word 46): On Board Diagnostic (OBD) of comfort system Removing Remove rear door trim: --> 70 - INTERIOR TRIM Remove housing from door handle, see removing lock cylinder housing: --> Lock cylinder housing, removing and installing Remove cap Monday, October 06, :10:00 PM Page Mitchell Repair Information Company, LLC.

7 If door window cannot be lowered using electric window regulator, proceed according to description. Fig. 309: Identifying Cap -1-, Spreader Pin -2-, Spreader Plug -3- And Cable Lower door window until spreader pin and spreader plug are accessible in window cut-out. NOTE: When pressing out spreader pin and spreader plug, make sure that outer door plate does not bow. Press out spreader pin from spreader plug using a drift - 3 mm. Press out spreader plug from door window using a drift - 3 mm. Slide door window upward and secure (e.g. using adhesive tape). Disconnect harness connector Monday, October 06, :10:00 PM Page Mitchell Repair Information Company, LLC.

8 Fig. 310: Harness Connector -1-, Spreader Pin -2- And Spreader Plug -3- Remove bolts - arrows -. Remove door seal in area of door lock. Remove cap Fig. 311: Identifying Door Seal -1-, Cap -2- And Bolts Remove bolts Remove upper assembly carrier from door, lift and lift out from door toward hinge side of door. Rotate assembly carrier and disconnect harness connector from door lock. Monday, October 06, :10:00 PM Page Mitchell Repair Information Company, LLC.

9 Fig. 312: Identifying Upper Assembly Carrier Unclip clips for electrical wires from rear side of assembly carrier. Installing Insert assembly carrier into door. Insert bolts and tighten in specified sequence, tightening torque: 8 Nm. Installing door window, see installing door window to window regulator:--> Door window to window regulator, installing. Monday, October 06, :10:00 PM Page Mitchell Repair Information Company, LLC.

10 Fig. 313: Insert Assembly Carrier Bolts And Tighten In Specified Sequence Rest of Installation is reverse of removal. Perform a function load test. Window regulator motor or assembly carrier with window regulator, removing and installing Removing NOTE: Illustration shows removal and installation of window regulator motor/assembly carrier with window regulator on rear doors. procedure for removing and installing on front doors is same. Removing front or --> Assembly carrier, removing and installingor rear assembly carrier --> Assembly carrier, removing and installing Slide a hammer handle between window channel and SF so far until hammer handle end presses on gears of SF. Monday, October 06, :10:00 PM Page Mitchell Repair Information Company, LLC.

11 Fig. 314: Identifying Remove Window Regulator Bolts Remove bolts and remove window regulator. Installing window regulator motor By removing window regulator motor, gearing shifts, it is not centered. Fig. 315: Identifying Window Regulator Motor Gears When installing window regulator motor, gears must be aligned until window regulator motor is centered again. Attach and tighten bolts - 1 -, tightening torque: 3.5 Nm. Monday, October 06, :10:00 PM Page Mitchell Repair Information Company, LLC.

12 Fig. 316: Identifying Remove Window Regulator Bolts tightening torque must always be observed since otherwise damage to plastic sleeve on window regulator motor can result. Installing assembly carrier with window regulator For replacement part assembly carriers, gearing is secured against slipping and falling by a cable tie Slide a hammer handle between window channel and SF so far until hammer handle end presses on gears of SF. Fig. 317: Securing Gearing Against Slipping And Falling Using Cable Tie Remove cable tie Monday, October 06, :10:00 PM Page Mitchell Repair Information Company, LLC.

13 Fig. 318: Identifying Window Regulator Motor Gears By removing window regulator motor, gearing shifts, it is not centered. When installing window regulator motor, gears must be aligned until window regulator motor is centered again. Attach and tighten bolts - 1 -, tightening torque: 3.5 Nm. Fig. 319: Identifying Remove Window Regulator Bolts Monday, October 06, :10:00 PM Page Mitchell Repair Information Company, LLC.