2006 Volkswagen Jetta TDI

Transcriptie

1 Door handle and door lock, assembly overview The illustration shows the left side. The right side is derived accordingly from this. Fig. 99: Door Handle And Door Lock, Assembly Overview 1 - Cable For disengaging lock of interior door handle 2 - Cable For disengaging lock of exterior door handle Wednesday, April 29, :07:14 5:07:20 PM Page Mitchell Repair Information Company, LLC.

2 3 - Screw Qty. 2 For securing lock to door inner part 18 Nm 4 - Door lock Removing and installing --> Door lock, removing and installing 5 - Cover Does not belong to door lock delivery casing Secured with retaining tabs to door lock 6 - Mounting bracket Removing and installing --> Bearing bracket, removing and installing 7 - Torx screw 8 - Backing 9 - Lock cylinder housing Only on the drivers side Only one housing is installed on front passengers side Removing and installing --> Housing, removing and installing 10 - Cover cap For lock cylinder housing Secured to lock cylinder housing with three retaining tabs 11 - Key Changing battery --> Battery for key with radio-frequency remote control (foldable) - assembly overview Adapting new/additional keys to remote control and immobilizer --> Adaptation of keys with radiofrequency remote control 12 - Door handle with backing plate Removing and installing --> Door handle, removing and installing Wednesday, April 29, :07:14 PM Page Mitchell Repair Information Company, LLC.

3 13 - Backing Is a component of door handle 14 - Torx screw 4.5 Nm Housing, removing and installing Removing and installing is described only for the housing. Removing and installing lock cylinder is derived accordingly from this. Removing Pry off cover (Fig. 88, item 2) from front door. Fig. 100: Housing, Removing And Installing Pry out cover cap in front of bolt Pull door handle in - direction of arrow - and unscrew bolt until it stops using socket wrench T Pull out housing Installing Wednesday, April 29, :07:14 PM Page Mitchell Repair Information Company, LLC.

4 Fig. 101: Housing, Removing And Installing Insert housing at right angle into bearing bracket - arrow - of door handle Door handle must make contact only lightly at door plate. Now install screw into bearing bracket using socket wrench T Door handle engages again into housing with a very audible click. During installation, housing must be pressed onto door plate. The door handle rests only lightly against the door panel. Further installation is in reverse order of removal. Then a function test must be performed with door open, since the door cannot be opened if release is not correctly adjustment or clipped in. Door handle, removing and installing Removing and installing is described only for the right door handle. Removing and installing the left door handle is derived accordingly from this. Removing Wednesday, April 29, :07:14 PM Page Mitchell Repair Information Company, LLC.

5 Fig. 102: Door Handle, Removing And Installing Remove housing --> Housing, removing and installing. Pry out clip from door handle Swivel door handle out of door - arrow -. Installing Guide assembly tool T10118 into door through opening in outer door plate. Light the inner part of door using a flashlight for better view. Hook assembly tool T10118 into spring - arrow A -. Engage spring into door lock by pulling assembly tool T arrow B -. Release lever is now locked in position. Lock is secured by engaging spring in the operating lever. This prevents the cable from subsequently being clipped in at door handle incorrectly. Wednesday, April 29, :07:14 PM Page Mitchell Repair Information Company, LLC.

6 Fig. 103: Guiding Assembly Tool T Into Door Through Opening In Inner Door Plate Fig. 104: Pulling Clip Into Plate Cutout And Engage Clip Into Door Handle Wednesday, April 29, :07:14 PM Page Mitchell Repair Information Company, LLC.

7 Swivel door handle into door. Pull clip into plate cutout and engage clip into door handle arrow -. During installation, door handle must be pressed onto door plate. Clip must engage into door handle with a very audibly click. Install housing. Then a function test must be performed with door open, since the door cannot be opened if release is not correctly adjustment or clipped in. Bearing bracket, removing and installing Removing and installing is described only for the right bearing bracket. Removing and installing the left bearing bracket is derived accordingly from this. Removing Remove housing --> Housing, removing and installing. Remove door handle --> Door handle, removing and installing. Remove outer door plate --> Outer door plate, removing and installing. Remove retaining rubber upward from guide pin. Wednesday, April 29, :07:14 PM Page Mitchell Repair Information Company, LLC.

8 Fig. 105: Bearing Bracket, Removing And Installing Pull bearing bracket in - direction of arrow - with guide pin out of mounts Installing Slide bearing bracket with guide pin into mounts Secure retaining rubber on guide pin and mounting pin on bearing bracket mount. Further installation is in reverse order of removal. Wednesday, April 29, :07:14 PM Page Mitchell Repair Information Company, LLC.

9 Fig. 106: Bearing Bracket, Removing And Installing Door lock, removing and installing Removing and installing is described only for the right door lock. Removing and installing the left door lock is derived accordingly from this. Removing Remove housing --> Housing, removing and installing. Remove door handle --> Door handle, removing and installing. Remove outer door plate --> Outer door plate, removing and installing. Remove bearing bracket --> Bearing bracket, removing and installing. Wednesday, April 29, :07:14 PM Page Mitchell Repair Information Company, LLC.

10 Disconnect connector Remove bolts Disengage cable from actuator lever and remove door lock Cover is not supplied with delivery casing of door lock. Fig. 107: Door Lock, Removing And Installing Installing Installation is performed in the reverse order of removal. Tightening torques for bolts: 18 Nm Then a function test must be performed with door open, since the door cannot be opened if release is not Wednesday, April 29, :07:14 PM Page Mitchell Repair Information Company, LLC.

11 correctly adjustment or clipped in. Side impact protection - assembly overview Fig. 108: Side Impact Protection - Assembly Overview 1 - Side impact protection To remove and install, outer door plate must be removed --> Outer door plate, removing and installing 2 - Screw Qty Nm Wednesday, April 29, :07:14 PM Page Mitchell Repair Information Company, LLC.

12 3 - Insulation 4 - Nut Qty Nm Wednesday, April 29, :07:14 PM Page Mitchell Repair Information Company, LLC.