I M P L E M E N TAT I E I AT F

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I M P L E M E N TAT I E I AT F 1 6 9 4 9 FRANS

1 I M P L E M E N TAT I E I AT F FRANS DOLMANS TECHNICAL MANAGER LRQA LLOYD S REGISTER, AREA NORTH EUROPE OLAF JANSEN SENIOR CONSULTANT QUALITY (AUTOMOTIVE) TATA STEEL Tiel, 8 maart 2018

2 DOEL VAN DEZE SESSIE Status transitie audits IATF Ervaringen IATF implementatie LRQA. Non conformity analyses Nieuwe ontwikkelingen Hoe nu verder? Open discussie over ervaringen, struikelblokken etc. Symbol

3 AANTAL CERTIFICATEN ISO/TS EN IATF16949 Symbol

4 GLOBAL DISTRIBUTION Symbol

5 GLOBAL OVERVIEW UITGEVOERDE AUDITS Symbol

6 NC ANALYSE GLOBAL (ALLE CB S) Symbol

7 MOST COMMON NON CONFORMITIES DURING IATF16949 AUDITS Management review Core tools Calibration / MSA Context analysis, Stake holders analyses Measures to achieve objectives Internal audits + auditor qualification Supplier management, improvement. Evaluation Customer specific requirements IATF knowledge, general knowledge management Symbol

8 TRICKY AREAS TO AUDIT Product development, process development. All procceses were interfaces with other processes exist (often located out of the location, following audit trails). Cascade of objectives top down, result registration bottom up. Effectiveness of training. Effectivity vs Efficiency. Symbol

9 REQUIRED EVIDENCE DURING REMOTE FOLLOW UP OF NC S Proper non conformity management from the customer: Containment Root cause (e.g. Ishikawa, 5Why) Actions, timing, execution, evidence of execution Verification of effectiveness by customer (evidence) Closure of finding by customer When not closed by customer: (for justification of 100% resolved) Reasoning / justification Always followed by a special audit on site before the next audit. Symbol

10 NIEUWE ONTWIKKELINGEN HARMONISATIE FMEA AIAG & VDA Harmonisatie FMEA handboeken AIAG en VDA: Timing: Validatie fase: June/July 2017 (met aangewezen klanten en evaluatie van de resultaten) Uitgifte yellow print 15 November 2017 Uitgifte final version eind April 2018 Publicatie May Training voor de nieuwe manual FMEA in 2018, zal verzorgd worden door VDA, AIAG en hun licentie houders. Symbol

11 NIEUWE ONTWIKKELINGEN UNIFORM AUDIT RAPPORT VOOR ALLE CB S Symbol

12 Symbol NUT TIGE WEBSITES Strategy-and-Requirements_REV04.pdf

13 Tata Steel Slide O. Jansen Transition to the new IATF Don t Panic

14 Tata Steel Slide 14 How did we do this Proceseigenaren BEX MT Leadership Project management BEX Methods Knowledge Compliance matrix GAP! Extern: Symbol Deel project + proces/project eigenaar

15 Presentation title, change Insert >> Header & Footer Tata Steel Slide 15 Game time

16 Tata Steel Slide GAP tool Clause Is this a new requirement? Yes/No/Partially Applicable Process(es) Level of current implementation Justification Level of difficulty to implement Justification Level of complexity to implement 1 = Fully implemented 1 = Not difficult 1 = Not complex 5 = Nothing in place 5 = Very difficult 25 = Very complex 4.0 Context of the Organization If a clause affects more than List applicable In the jusfitfiaciton In the jusfitfiaciton Score the Level of processes. Each box, indicate the Score the Level of box, explain the one process, click the plus sign current implementation process owner should rationale behind the difficulty to implement rationale behind the to expand the clause into 5 of the affected process assigned value in the each affected process indicate if the assigned value in the rows. You will then be able to on a scale of ,1 requirements are previous column. on a scale of 1-5. previous column. 0 generate a complexity score for each process that is affected by the clause. Use one row per Action Required In the action required box, identify what activities need to be performed to close the gap. Resources Required In the resources required box, identify what resources are needed to perform the activities. Indicates the Level of complexity to implement each process. Cells with a white background This score is automatically generated for each process by 4,2 represent clauses from ISO multiplying the values listed in colums D and F. The level of complexity can range from The level of complexity is 0 also represented by colors ranging from green to yellow to red. Green indicates the lowest level of complexity, and red 4,3 0 Cells with a light blue background represent clauses from IATF 0 Aangevuld met: Proces of documentatie vereist Proceseigenaar Link naar proces en/of project CSR van alle onze klanten Verwijzing naar oude norm en VDA waar mogelijk

17 VRAGEN? Indien u vragen heeft, dan beantwoorden we deze graag. We denken graag met u mee! Dennis van Scherpenzeel: dennis.van.scherpenzeel@symbol.nl Symbol

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