Smart Industry door de ogen van de engineer. Praktische toepasbaarheid van Industrie 4.0, Big Data, IoT voor machinebouw en haar klanten

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1 Smart Industry door de ogen van de engineer Praktische toepasbaarheid van Industrie 4.0, Big Data, IoT voor machinebouw en haar klanten Roy Bours, Festo 8 december

2 Inhoud Inleiding Festo s Field Lab: Scharnhausen Technology Plant Concrete projecten en producten - Smart Engineering met HGO - Smart Manufacturing met MCS & CPX - Smart Education met CP Factory Bionic Learning Network Afsluiting 2

3 Inleiding Wat betekent Industrie 4.0 voor Festo? 3

4 4 Inleiding Hoe kunnen we Industrie 4.0 concreet maken? concreet

5 Concrete projecten & producten gedreven door Industrie 4.0 trends Scharnhausen Technology Plant Multi-Carrier-System Automation platform CPX Energy efficiency module Handling Guide Online CP Factory 5

6 The smart factory De nieuwe digitale productie omgeving THE SMART FACTORY is flexible and can be quickly adapted. is fully networked (vertically and horizontally). responds to fluctuating demands. stores all the data in the production process. generates cost savings....communicates in decentralized, intelligent networks. continuously optimizes itself over the long term. delivers green and efficient production.

7 Scharnhausen Technology Plant Fabriek van de toekomst voor de productie van ventielen, terminals en elektronica. Automated and flexible Highly flexible, energyefficient assembly lines Flexible, flowing production An optimised flow of information and materials Optimised energy consumption Learning taken for granted Energy network for buildings Training factory as practical, and production processes integral constituent 7

8 Scharnhausen Technology Plant Industriële proeftuin voor nieuwe technologieën, producten en concepten Direct collaboration of people with machines and robots ensure safety Intuitive and simple operation of machines and systems develop new operating concepts 8

9 Projecten en producten De ervaringen uit deze industriële proeftuin zien we terug in nieuwe productontwikkelingen 9

10 Multi Carrier System Intelligent transport systeem voor flexibele productie 10

11 Multi Carrier System Intelligent transport systeem voor flexibele productie 11

12 Automation platform CPX Automation platform voor intelligente productie Control and communication Servo-pneumatic motion Digital and analogue IO Safety engineering Electric motion Incl. robotics up to 3D Diagnostics & condition monitoring Pneumatics par excellence Single solution for pneumatic and electric automation Integrated perfectly into all host PLC environments Compatible with industry 4.0 standards (e.g. OPC-UA) Online process monitoring and parameters regulation via fieldbus interface 12

13 Energy efficiency module MSE6-E2M System Industry 4.0 energy management Flow sensor and pressure sensor for process monitoring Leak detection and signalling 2/2-way shut-off valve permits auto-stop function Fieldbus interface for online data transmission Intelligent flow-metering for leak detection Auto shut-off during machine standstill Local sensor-signal evaluation Online process monitoring and parameters regulation via fieldbus interface 13

14 Handling Guide Online Eenvoudig dimensioneren en bestellen van lineaire robots Intuitive online configurator for customers Extremely fast selection and commissioning due to integrated software Extensive options for individualisation Smart engineering for handling systems Immediate access to CAD files and datasheets Reduced engineering time (from 50 to 100%) Reduced time-to-market (from 30 to 50%) 14

15 Handling Guide Online Eenvoudig dimensioneren en bestellen van lineaire robots 15

16 Projecten en producten De ervaringen uit deze industriële proeftuin zien we terug in nieuwe productontwikkelingen 16

17 Andere kennis en kunde benodigd voor Industry 4.0 De rol van de mens zal veranderen in de productie van de toekomst 4.0 Networked production Managing complex systems Job profile Industry 4.0 complex decision making Monitoring and action adaptive Troubleshooting Preventive maintenance New competencies Training and qualification Job profile Industry 3.0 Simple tasks Repetition Watch and call Standardised 3.0 Automated manufacturing 17

18 Leersystemen voor Industry 4.0 Modulair en uitbreidbaar in stappen naar de Smart Factory 1 Application 2 3 Module CP Lab Module CP Lab Combination 4 CP Factory Cyber-Physical Factory Mechatronics individual applications with an easy-to-understand level of complexity Provide Industry 4.0-skills in a tabletop device in a compact way Several CP Lab workstations in a realistic industrial pallet circulating system The universal Industry 4.0-research and learning platform like a smart factory model Low Qualification need High 18

19 Vanaf februari 2017 in Festo Delft CP Factory: Teaching Industry 4.0 CP Factory is the Cyber-Physical Factory which models the stations in a real production plant. It is used for research and for future-oriented lessons on the topic of digital production. Virtual emulation: this will enable automatic start-up and reconfiguration. Plug and produce components: facilitate the exchange of defective production units and the reuse of individual units for new products. I am finished. I continue on to station 2. Condition Monitoring: the filter reports a contamination level of 95%. 19

20 Vanaf februari 2017 in Festo Delft CP Factory: Teaching Industry 4.0 Een verbonden, adaptieve en lerende productie faciliteit voor didactische doeleinden 20

21 Bionic Learning Network door de natuur geïnspireerde ontwikkelingen voor industriële toepassingen Adaptive and flexible Miniaturisation Human-machine interaction Communication Networking Energy efficiency Self-organisation Learning 21

22 Gripping based on the archetype of a chameleon s tongue FlexShapeGripper Soft gripping for a variety of tasks Unique combination of force and form closure provided by the tongue Gripping, gathering up and setting down various shapes in a single operation Energy-free retention with powerful holding force 22

23 Gripping based on the archetype of a chameleon s tongue FlexShapeGripper 23

24 Highly integrated individual systems for the execution of a given task BionicANTs Control algorithms for cooperative behaviour and collaboration within a network Highly complex microsystem Multi-agent system with distributed intelligence Communication by means of wireless technology, vision system and floor sensor 24

25 Ultralight flying objects with collective behaviour emotionbutterflies Control and monitoring system for the factory of the future Continuous communication in real-time Exact position detection thanks to infrared technology Outstanding process stability and collision-free manoeuvring thanks to communication 25

26 Vragen Dank voor jullie aandacht Roy Bours 26