Produkt-Datenblatt. Technische Daten, Spezifikationen. MEsstechnik fängt mit ME an. Kontakt

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1 Produkt-Datenblatt Technische Daten, Spezifikationen Kontakt Technischer und kaufmännischer Vertrieb, Preisauskünfte, Angebote, Test-Geräte, Beratung vor Ort: Tel: ( ) FAX: ( ) Aus dem Ausland: Tel: FAX: Internet: Web-Shop: Web Kontakt-Formular: Per Post: Meilhaus Electronic GmbH Am Sonnenlicht 2 D Alling bei München MEsstechnik fängt mit ME an. Erwähnte Firmen- und Produktnamen sind zum Teil eingetragene Warenzeichen der jeweiligen Hersteller. Preise in Euro zzgl. gesetzl. MwSt. Irrtum und Änderung vorbehalten. Meilhaus Electronic bzw. Hersteller.

2 Ethernet Success Stories Pulp & Paper Water & Power Ops Oil Refinery Networking Analyzers Security Gate Control Chemical Plant Monitor via Internet Energy Management of Data Centers Metals Processing Electroplating Hydrogen Fuel Generator Navy Aircraft Launch & Landing

3 Pulp & Paper Operations Wastewater Treatment Plant: Must clean water before discharging to river. Monitor temperature and flow of effluent. 4-20mA inputs & outputs using i2o wired to plant DCS. Acromag Products Field: 961EN pcs Control Room: 972EN pc 900EN-S005 1 pc Power Plant Steam Turbines: Boilers generate steam for process heating to dry paper and for chemical reactions. Generate power from the remaining steam that is passed through a turbine. Boilers burn waste wood and stored oil. Remotely monitor the stored oil tank level. 4-20mA inputs & outputs using i2o over wireless network to plant DCS

4 Pulp & Paper Operations Reasons for Success Use i2o allowing an old DCS with analog input cards to connect to Remote I/O. Field instruments can be monitored by DCS over wired & wireless Ethernet. WWTP Temp & Flow 961EN mA inputs Oil Level 961EN mA inputs Copper Radios Efficient architecture with multiple field instruments communicating with one control room instrument. 900EN-S EN mA outputs Control Room DCS

5 Networking Analyzers at Oil Refinery GC1000 Gas Chromatographic Analyzer Acromag Products 951EN EN-S005 Processing Crude Oil Initial distillation separates crude oil into eight component types based on boiling points. 25 C Temp Bottled Gas Gasoline Naphtha Kerosene Diesel Lubricants Fuel Oil Residuals/Bitumen 350 C Analyzers monitor gases produced: methane (CH4), ethane (C2H6), propane (C3H8) and hydrogen (H2). Remote I/O is a bridge between Analyzers and the plant network. Acromag converts the 4-20mA and discrete outputs from the Gas Chromatograph to Modbus TCP/IP. Parker Hannifin CTC Windows based computer talks to the Acromag and does local process control

6 Networking Analyzers at Oil Refinery Reasons for Success CTC Computer Integral package with both analog and discrete I/O. Can communicate with both Yokogawa CENTUM DCS and Parker Hannifin CTC computer. Selected Acromag over others because we had ATEX approvals and would repeat this application globally. Yokogawa Analyzer 951EN mA I/O Discrete I/O Local 900EN-S005 CTC Computer for Control Remote Yokogawa DCS plant-wide operations - 5 -

7 Security Gate Control Alstom Power Security at Turbine Manufacturing Campus Visitors obtain permission to pass thru gates via video link with guard station. Guard manually activates switches to open/close/stop a gate. i2o is used over fiber optics between DIO modules. Switched inputs connect to a panel inside guard station. Outputs mounted in panels installed at each gate. External relays control gate motors. Acromag Products 983EN

8 Security Gate Control Reasons for Success Low channel count 3 channels per gate. Want DIO to reduce types of models installed and stocked. Gates must operate reliably 24 hrs per day. Guard Station 983EN-4012 Switched Inputs Ethernet Switch Copper to Fiber Ethernet Switch Fiber to Copper Gate 983EN-4012 Switched Outputs Copper Fiber Copper

9 Chemical Plant Process Monitoring Over The Internet Acromag Products ES EN-4012 Chemical Operations The products are Sodium Hydroxide (NaOH) and Chlorine (Cl) that are sold to Clorox for making bleach. The plants used to run the NaOH and Cl processes to local PC s at each plant. A new directive requires all of the chemical processes globally to be monitored by a crisis management tool (software) that can be viewed over the internet from anywhere. Specified Acromag Ethernet I/O for use at all Olin Chlor Alkali plants globally. Inputs (4-20mA) represent NaOH, Chlorine, Wind Speed and Direction

10 Chemical Plant Process Monitoring Over The Internet HMI viewed via Internet Browser Reasons for Success Requires both high channel count and low channel count products (Etherstax and Busworks). Requires mix of analog & discrete in one low channel count module (951EN-4012). NaOH, Cl, Wind Speed & Direction NaOH, Cl, Wind Speed & Direction Plant 1 ES EN-4012 Plant 2 ES EN Some areas have elevated operating temperatures. Internet Server

11 Energy Management of Data Centers Acromag Products 967EN-4C08 989EN-4C16 Energy Load Leveling Matching steam, heat, chilled water and power production to demand is load leveling or balancing. The closer supply matches demand, the more is saved. Data collection of energy, power, cooling and heating systems is done for histograms and trending analysis. Monitor 480VAC lines for Power Consumption and the status of Cooling Fans, Chillers, Boilers and Lighting Controls. The data is transmitted over an Ethernet network running Modbus TCP/IP back to an OSIsoft Pi software. Inputs include 4-20mA and Discretes. UL approval is not required

12 Energy Management of Data Centers Reasons for Success Commercial versions reducing costs Utilized 32 Bit Floating Point for Analogs Extensive support with initial R&D Pi Data Collection Software Power & Energy 4-20mA 967EN-4C08 Analog Inputs Boilers & Chillers Thermostats 989EN-4C16 Switched Inputs

13 Metals Processing - Electroplating Chemical Monitoring Systems (CMS) Equipment controls electroplating processes in Copper Wafer Fabrication for IC s, Printed Circuit Boards and Solar arrays. Remote I/O for monitoring of pressures, ph, level and flow. Convert 4 20mA outputs to 1 5 VDC to use cable assembly to 958EN-4C16. Proprietary software platform reading voltage inputs and writing current outputs for stack lights. Acromag Products 958EN-4C16 972EN

14 Metals Processing - Electroplating Reasons for Success Distributed I/O to reduce wiring costs. Low cost commercial versions. Easy cable interface reduces labor to install or service. Extensive technical support helping with communications to their software. Pressure, ph, Level, Flow 958EN-4C16 Voltage Inputs 972EN-4004 Current Outputs Displays Ethernet Switch Windows Platform

15 Hydrogen Fuel Generator 958EN EN-4016 Acromag Products 965EN EN-4006 Hydrogen Production Natural gas is a combustible mixture of hydrocarbon gases. It is primarily methane but includes ethane, propane, butane and pentane. Steam-Methane Reforming: Methane reacts with steam at high temperatures and moderate pressures to generate mostly hydrogen and carbon monoxide. Input water (steam) and natural gas Output is hydrogen Acromag I/O is monitoring the Reforming Process for temperature, level & voltage. The Ethernet I/O is using Modbus TCP/IP to communicate with an Embedded PC running Linux. A control panel is mounted on the Generator in an unclassified area. The Fuel Station Compressor is Class 1 Div 1 so the control panel is mounted on a wall away from it

16 Hydrogen Fuel Generator Reasons for Success High accuracy, moderate pricing Small package for limited space Variety of inputs available 958EN-4016 Voltage Inputs Level 989EN-4016 Discrete I/O Ethernet Switch EN-4006 Thermocouples 973EN-4006 Voltage Outputs Annunciators Linux Platform

17 Navy Aircraft Launch & Landing US NAVAIR s PMA-251 Program EMALS: Electro-Magnetic Aircraft Launch System AAG: Advanced Arresting Gear: for carrier landings Acromag Products 952EN EN EN EN-6012 Northrop Grumman is building the nuclearpowered aircraft carrier Gerald R. Ford (CVN 78). Will transport Lockheed F-22 Raptor and F-35 Joint Strike Fighter. QinetiQ North America Designed the Advanced Naval Control Systems (ANCS) which includes EMALS & AAG. EMALS will replace current steam catapult technology which pipes steam from the nuclear reactor to a steam turbine propulsion system. Instrumentation mounted under deck monitoring EMALS generator that delivers 60 megawatts peak power to motor (12,000 homes). Launch takes 3 seconds and a few hundred feet. Acromag I/O communicating via Ethernet/IP over a fiber optic network to an Allen-Bradley ControlLogix PLC

18 Navy Aircraft Launch & Landing Reasons for Success We won over Allen-Bradley because our modules have wide temp spec. Need 30C to 90C, 90C for 10 hrs continuous. Tested for Mil Std Vibration Spec: and Shock Test 901-D, acceleration of 3G s at 20 Hz in vibration and a shock of 25G 10ms. Your units are a much better fit for us in size and operationally are closer to our spec than your competitors. Allen-Bradley ControlLogix PLC 982EN-6012 Signaling Control Systems & System Health Monitoring 952EN EN Ethernet Switch 973EN-6004 Indicators