Asset Optimization Gertjan Edelijn

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1 Asset Optimization Gertjan Edelijn Business Development Manager BU Asset Optimization

2 Change is the process by which the future invades our lives Alvin Toffler Company Confidential February 22, 2012 Slide 2 2

3 Enterprise Asset Management Het gehele en optimale beheer van fysieke activa om waarde te maximaliseren

4 Asset Management Het veiligstellen van future business en het managen van complexe en kritische Assets Het in een systematisch proces ontwikkelen van een slimme operating omgeving Meerdere disciplines aan elkaar gekoppeld Meer diagnostische mogelijkheden Samenwerken om gezamenlijke doelen te bereiken. Company Confidential February 22, 2012 Slide 4

5 Aktueel BEHOEFTE Verbeterde (Plant)Reliability, Effectief en Efficient maintenance, Effectief MOC, Opleidingstijd verkorten, Optimaliseren werkinstructies, Kennisbehoud. VRAAG Hoe verbinden we alle verschillende disciplines Beheersbaar met elkaar? zodat men in de uitvoering effectief kan samenwerken Informatie geborgd blijft binnen de organisatie Company Confidential February 22, 2012 Slide 5

6 Wat is de oplossing?? Is technologie de oplossing? Het verhogen van expertise? Positieve impact door veranderen van werkprocessen???? Company Confidential February 22, 2012 Slide 6

7 Is Reliability de basis? Reliability Unplanned Shutdowns Capacity Utilization Maintenance Index Financial Efficiency & Throughput Safety & Environment Personnel Return on Capital Employed (ROCE) Income & Margin Capital Throughput Energy Intensity OpEx Plant Availability Incidents Spills / Emissions / Discharges Fines / Penalties Human Productivity Training Critical Skills Knowledge Retention

8 Machinery Events: Controllable, Predictable or Unpredictable 100% Controllable Predictable Unpredictable Equipment Health Performance Monitoring Predictive Diagnostics Machinery Protection 0% Time Predictive Diagnostics and Performance Monitoring provide the advanced warning necessary for business decisions Effective online machinery monitoring addresses all three situations Emerson Confidential Emerson Process Management

9 Reliability methodiek Assessment & Design DESIGN ASSET MANAGEMENT PROGRAM Asset Prioritization Asset Maintenance Task Optimization Asset Maintenance Blueprint CONTINUOUS IMPROVEMENT IMPLEMENTATION Technology Deployment Work Processes Optimization Expertise Optimization Performance Measurement & Analysis MANAGEMENT Improvement Planning CONTINUOUS IMPROVEMENT CONTINUOUS IMPROVEMENT

10 Welke onderhoudstrategie voor welke equipment & assets? Asset Prioritization / ACR Herkennen van kritische systemen en assets Afstemmen van onderhoud & business objectieven Gebruik bestaande informatie om de onderhoudstrategie te optimaliseren

11 Asset Optimization Focus: Process information is core to plant health and used to evaluate optimum maintenance strategies PRO ACTIVE Process information is used to evaluate equipment health and maintenance is planned. PREDICTIVE Maintenance done on a time-based schedule PREVENTIVE Maintenance done only when equipment breaks REACTIVE

12 Hoe verhogen we uw Reliability? Voorspellende intelligentie betrouwbaarheid te verhogen. betere output en lagere kosten. makkelijker en veiliger te besturen en te onderhouden. Software detects vibration & provides lube oil analysis to detect premature wear helping prevent mechanical failure.

13 Predictieve mogelijkheden voor MEER informatie Meer- en slimmere instrumenten Verspreid over meer Assets Geven meer informatie De huidige transmitters hebben meer power dan de 1 e DCS controller.

14 De predictieve paraplu

15 Emerson s s Asset Optimization Technology and Services

16 Machinery Applications at Typical Plant ROI for Automatic data collection ROI for Periodic data collection Compressors Fans Turbines Pumps Motors Gears Generators 5% Critical 25% Essential 30% Important 20% Secondary 20% Non-Essential Emerson Confidential Emerson Process Management Online Solutions for critical machinery Transmitters Portable instrument Run to fail

17 Online Machinery Monitoring Protection, Prediction, Performance Monitoring Operations Maintenance Performance Monitoring Maximise production Reduce energy used Minimise emissions Predictive Diagnostics Maximise availability Increase dependability Reduce maintenance costs Machinery Protection Avoid catastrophic failures Increase safety Satisfy insurers Emerson Confidential Emerson Process Management

18 Machinery Protection CSI 6500 for Turbomachinery API 670 Compliant Protection Full turbine supervisory instrumentation Full TSI Full TSI Case Expansion Case Expansion Differential Expansion Differential Expansion Eccentricity Eccentricity Thrust position Thrust position Relative Vibration Relative Vibration Temperature Temperature Speed Speed Zero speed Zero speed Absolute Vibration Absolute Vibration Dual, Dual, Redundant Redundant VDC VDC Power Power TSI = Turbine Supervisory Instrumentation Emerson Confidential Emerson Process Management

19 Predictive Diagnostics CSI 6500 Machinery Health Monitor API 670 Compliant Protection Full turbine supervisory instrumentation Predictive Monitoring Field based intelligence Control Control system system style style field-based field-based predictive predictive processor processor PeakVue PeakVue for for rolling rolling element element and and gearboxes gearboxes Full Full integration integration to to the the AMS AMS Suite Suite Emerson Confidential Emerson Process Management

20 Predictive Diagnostics CSI 6500 Machinery Health Monitor API 670 Compliant Protection Full turbine supervisory instrumentation Predictive Monitoring Field based intelligence Transient Analysis For Turbomachinery Transient Transient analysis analysis for for turbomachinery turbomachinery hour hour transient transient data data recording recording Live Live View View Mode Mode Replay Replay Mode Mode of of recorded recorded data data Emerson Confidential Emerson Process Management

21 CSI 9420 Wireless Vibration Monitoring Application Works on any equipment Not application specific Mount transmitter away from machine Typical: 3m or 10m ) ) ) 300 feet / 100 meters CSI 9420 Wireless Vibration Transmitter Measurement processing Radio communication Power Module 1420 Smart Wireless Gateway Outputs (scalar values) Overall Vibration Units: Velocity (in/sec or or mm/sec) Range: 2 Hz 1000 Hz (per ISO standard). Comment: Identifies problems like imbalance and looseness PeakVue Vibration Units: G s Peak Range: 1,000 Hz 20,000 Hz Comment: Quantify early bearing & gearbox defects Temperature Range: -30 to to +250 F // -34 to to +120 C Comment: When sensor with embedded temperature used Emerson Confidential Emerson Process Management

22 De Emerson Oplossing PlantWeb Digital Plant Architecture Empowers with Predictive Intelligence PlantWeb improves plant efficiency by > 2% Improves plant production Lowers conversion costs

23 Asset Optimization Maximizes PlantWeb Operational Benefits Quantified business results are primarily improved asset and plant availability, reduced maintenance costs, and reduced utilities costs

24 Het vergaren van informatie is niet het probleem Analyseren van informatie en deze toepassen voor business besluitvorming is de uitdaging

25 De uitdaging van MEER informatie

26 Asset Performance Management Geintegreerde asset informatie Leveren van business intelligentie Continu verbeteren van business intelligentie

27 Integrated Solution Asset Performance Management

28 A Closed Circuit Enterprise Asset Management (EAM) Asset Performance Management (APM) Predictive Asset Management

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