Project resultaten & demonstratie workshop

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Regina de Ridder
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1 Project resultaten & demonstratie workshop Bertrand van Leersum, ATO 23 april 2014, ATO Den Helder Hier wordt geïnvesteerd in uw toekomst. Dit project is mede mogelijk gemaakt met steun van het Europees Fonds voor Regionale Ontwikkeling van de Europese Unie.

2 Inhoud Opbouw van het DOWES project Resultaten deelproducten Asset management (OFFSHORE) WIND INDUSTRIE Ontwikkelingen internationaal Ontwikkelingen NL overheid Ontwikkelingen marktdynamiek

3 Het project Ontwikkeling van een geïntegreerd asset managment systeem voor optimale monitoring en beheersing van offshore windparken. Uitgangspunten hierbij zijn: Integratie van verschillende data bronnen Optimalisatie van operationele processen over de waarde keten Optimalisatie van system availability Reductie van kosten Tactische en strategische ondersteuning Ontwikkelingstijd DOWES is een 5 jarige R&D project en loopt tot eind 2013.

Uitgangspunten hierbij zijn: Integratie van verschillende data bronnen Optimalisatie van operationele

4 Het project Project management O&M Costs OMCE Calculator Condition monitoring Blades Tower (inner) Tower (ext.) Asset management Asset mngt system Markt informatie

5 O&M Costs

6 Condition monitoring Blades 1/2 Ontwikkeling van een fiber optic sensor, van idee. naar concept

7 naar prototype Condition monitoring Blades 2/2 naar veldtesten.

8 Condition monitoring Coating sensor Coating degradation sensor to monitor the outer surface of offshore foundations Van concept.. naar lab.. naar testopstelling.

9 Condition monitoring MIC sensor Development of a MIC sensor (suite) for the condition monitoring of the inner conditions and surface of steel foundations. Cross-sectoral examples vs offshore wind practise Photo s above: H. van der Mijle Meijer; TNO

Biofilm sensor (BioGEORGE) BIoGEORGE Corrosion coupons Steel

10 Condition monitoring MIC sensor Three development phases, increasing towards market product Experiment 1: Setting up a Biofilm sensor (BioGEORGE) BIoGEORGE Corrosion coupons Steel electrodes (OCP) Platinum electrode (Redox) Photo and figures: A. Bruin; TNO

11 Condition monitoring MIC sensor Three development phases, increasing towards market product Experiment 2: Setting up a Biofilm sensor in a controled environment Photo s: A. Bruin; TNO Small minipile section Corrosion Coupons Sediment OCP measurement BIoGEOR GE Natural seawater 11

12 MIC sensor: Condition monitoring MIC sensor Experiment 3: An set-up that will simulate real-life conditions as closely as possible, whilst allowing the manipulation of environmental factors

13 Asset management system Van concept

14 Asset management system Van concept. Full service contract Performance driven contracts Operational functions SLA s Signaling function Monitorings systems Providing information Actors and Information Source data

15 Asset management system gebruik van standaarden

16 proces modelering.. Asset management system

17 Asset management system structurering.. 1. Asset/Project Info 2. Cost Control 3. Daily Monitoring 4. DOWES Helpdesk 5. HUMS 6. LCC Overview (MJO plan) 7. LCM Pro Attribute List Acts & Regulations HSSE System Budget Overview Simulated Production baseline baseline a/r/c threshold config. owner directives System Outline Page Actual Cost System Budget Cost Unit Cost Sort Cost Center Power Demand Forecast Simulation portal 10 min Production PV-curve predicted vs actual Weather forecast threat matrix VALID Portal Support Portal Sitemap Eventlist Alarms &Warnings Inspection Reports Condition Reports LCM Issue List Installation Performance Maintenance Reports LCC Budget overview LCC Matrix LCM Baseline sheets AMICO Vie AMICO Ed LCM MJO Cost overv MJO plan Maintenanc 8. LCM Report 9. LCM Team 10. Logistics Control 11. Process Management 12. Process Procedure (PROFI) LCM Report License to Operate SCEI Certificate overview PK/CD inspection reports AMICO Report PBSC Overview Team Directives Team Portals POC Organization Overview HSSE checklist PROFI course & training operation configuration (threshold) configuration decisions operation reports Procedures Supplies & Services Transport Monitor Equipment overview Available Personnel Planning Alarms & Warnings Shutdown overview Issue list PRIMA License to Operate Process Overview Work planning Process/Procedure Procedure/Planning Procedure/training Procedure/user specifications Product overview 13. System Control 14. Technical Da Acts & Regulations LCC Overview Service Reports Report validation control approvals Control specification SCEI Market Value Sustainability Overview System Integrity TDP

owner directives System Outline Page Actual Cost System Budget Cost Unit Cost Sort Cost Center Power Demand Forecast Simulation portal 10 min Production PV-curve predicted vs actual Weather forecast

18 Asset management system software ontwikkeling..

19 Asset management system onhore interface 8x 600 kw NegMicon Partner: Validatie en input:

20 doorontwikkeling... Asset management system

21 en demonstratie. Asset management system

22 De projectresultaten in relatie tot de ontwikkeling in de (offshore) wind industrie.

23 (offshore) Wind industrie De offshore wind industrie wordt gekenmerkt door: Installation fase Jonge industrie Explosieve markt groei Continue technologische doorontwikkeling: Turbines Bladen Foundaties Access technologies Toenemend # bedrijven Locaties verder offshore > 50 km Dominante rol van OEM ers Operationele fase Nieuwe O&M concepten Continue ontwikkeling monitoringtools en concepten Ontbreken van standarden Hoge O&M kosten Toenemende informatie behoefte Beperkte financiële marges Dominante rol van OEM ers

Logistical Supply Chain Sub-suppliers Construction & Engineering WT - Manufactures Retrofit suppliers Spare Parts Operator Harbour / base activities Safety

24 Logistical Supply Chain Sub-suppliers Construction & Engineering WT - Manufactures Retrofit suppliers Spare Parts Operator Harbour / base activities Safety Mechanics Offshore logistics Offshore windpark Spare Part suppliers D OWES System Second order actors Education & Training Equipement suppliers Assets suppliers

25 Movements in the O&M value chain Plant Operation Planned Maintenance Unplanned Maintenance (reactive) WT Operators (e.g. developers and ISPs) WT Owners Blade Suppliers Generator Suppliers Turbine Manufacturers Bearing Suppliers Gearbox Suppliers

26 Project voorbeeld Installatie fase Operationele fase Day-2-day operations by Bouw Combinatie Egmond (BCE) O&M agreement with BCE Work permits issued by BCE Source: Noordzeewind

27 Offshore wind industrie Internationale trends: Installation fase Afzwakking van groei EU zeer lastige market entry door nieuwe WTG fabrikanten Dominantie door Siemens en Vestas Toenemende discussie rondom financiering door overheidsbeleid Operationele fase Full service jarige contracten met OEM als maincontractor

28 Offshore wind industrie Ontwikkelingen in Nederland Na jaren lijkt de overheid de handen op elkaar te krijgen 40% kosten reductie nodig voor 2020

29 Kosten en Financiering Internationaal moeten de kosten naar beneden. TKI Wind op zee, maart 2014.

30 Kosten en Financiering Beperkende factoren voor een volwassen marktwerking zijn momenteel: Dominantie OEM ers risico en zware balans Project ontwikkelaars Financiers Investeerders Utilities Full service contracten voor 15 jaar lock-in bij OEM Onvoldoende kapitaal banken profiel geen risico, syndicaatvorming Stabiliteit commercieel rendement Subsidies

31 Kosten en Financiering Wat gebeurd er: Toetreden institutionele beleggers om pijplijn van projecten te kunnen realiseren Wat volgt: Vraag om extra zekerheden, standaardisering, borging continue kwaliteit van hardware en organisaties!

32 Asset management control Asset management There is an increasing focus on asset management in the wind industry. Within the asset management domain current focus is mainly on operational management and control Monitoring Portfolio Park Turbine Operation status Alarms Costs modules SCADA Analysing Stop analysis Loss analysis Performance Weather Fibre optics Corrosion CMS O&M strategy modules Fibration Acoustic Operation Management Performance Planning Logistics Operational management control

Data Handling Data validation Algorithm Based modules Asset management Organizational Assets IT Back-end Front-end Board Strategical Portfolio Asset Systems Subsystem

33 Data Handling Data validation Algorithm Based modules Asset management Organizational Assets IT Back-end Front-end Board Strategical Portfolio Asset Systems Subsystem Interface WeLink Tactical Assets External interfaces Pas 55 Web pages Pas 55 Custom BYOD interface Operational Installations Stand alone system Web pages Asset Management approach

34 Asset management Pas requirements for Pas 55 compliance 4.1 General requirements Risk identification and assessment 4.2 Asset management policy Use and maintenance of asset risk management Asset management strategy Legal and other requirements Asset management objectives Management of change Asset management plan(s) Life cycle activities Contingency planning Tools, facilities and equipment Structure, authority and responsibilities Performance and condition monitoring Outsourcing of asset management activities Investigation of asset related failures, incidents and nonconformances Training, awareness and competence Evaluation of compliance Communication, participation and consultation Audit Asset management system documentation Corrective and preventative action Information management Continual improvement Risk management process(es) Records Risk management methodology 4.7 Management review

35 Asset management ISO

36 Asset management ISO

37 Asset management ISO

38 Asset management ISO

39 Effect van Pas 55 en ISO

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